Honda Fit/Jazz - Manual Transmission Installation (5MT)
Manual Transmission Installation
1. | Check the two dowel pins are installed in the clutch housing.
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2. | Apply Urea Grease UM264 (P/N 41211-PY5-305) to the release fork (A) and the release bearing (B). Install the release fork and the release bearing.
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3. | Place the transmission on the transmission jack, and raise it to the engine level.
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4. | Install the lower transmission mounting bolts.
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5. | Install the air cleaner stay.
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6. | Install the front transmission mount.
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7. | Install the clutch cover.
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8. | Install the rear transmission mount bracket (A) and the rear transmission mount (B).
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9. | Support the sub-frame with a 4 x 4 x 40 in. piece of wood and a jack.
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10. | Install the front sub-frame (A) and the new front sub-frame mounting bolts (B).
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11. | Install the three rear transmission mount bracket bolts.
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12. | Install the two power steering gearbox bracket bolts.
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13. | Install the two power steering gearbox bracket bolts.
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14. | Install the two sub-frame stay bolts.
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16. | Install the heat cover (A) and the bolts (B).
NOTE: Tighten the three bolts in number of the order.
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17. | Install the ball joints (A), nuts (B) and the new cotter pins (C).
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18. | Connect the lower arms (D), and install castle nuts (E) and the spring clips (F).
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19. | Connect the ball joint pins (G) to the stabilizers (H), and install the nuts (I). Insert a 5 mm Allen wrench (J) in the top of the ball joint pins, and tighten the nuts.
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20. | Install the new spindle nuts (K).
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21. | Install the splash shield.
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22. | Install the transmission mount bracket.
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23. | Install the one upper transmission mounting bolt.
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24. | Remove the chain hoist and engine hanger from the engine.
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25. | Connect the vehicle speed sensor (VSS) connector (A), then install the oxygen sensor clip (B).
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26. | Install the cable bracket (A) and cables (B).
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27. | Connect the back-up light switch connector (A), then install the harness clips (B).
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28. | Install the boot (A).
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29. | Apply Urea Grease UM264 (P/N 41211-PY5-305) to the end of the slave cylinder rod. Install the slave cylinder (B). Take care not to bend the clutch line.
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30. | Align the reference mark, install the hose to the clip (C).
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31. | Install the battery tray (A), ground cable (B) and harness clip (C).
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Install the air cleaner housing.
33. | Install the battery. Connect the positive (+) cable first, then the negative (-) cable to the battery.
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Refill the transmission fluid.
35. | Test-drive the vehicle.
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36. | Check the clutch operation.
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37. | Check the transmission for noise and smooth operation.
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Check the front wheel alignment.
39. | Enter the anti-theft code for the radio, then enter the customer's radio station presets.
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Honda Fit/Jazz 02-05 Workshop Manual
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